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Air Separation Plants

Our company feels proud for manufacturing and supplying technologically advanced air separation plants, which perform exceptionally well at different locations all over the world. Our machines are incomparable in the industry in terms of Functionality, Quality, Reliability and Authenticity. We fabricate the systems only after acquiring the complete technology along with designs and drawings of an internationally acclaimed company ING. L. & A. Boschi of Italy. The Italian company is world fame for its designs and

Air separation plant manufactured at our high end production units recognize for offering highly pure output. The purity of oxygen is upto 99.7%, while nitrogen purity is upto 99.99% or ppm levels. While the systems are being manufactured, we take care of safe and security so ensure safe and economical to operate. The plants come with an efficient expansion engine, which minimizes the operating pressures and lowers power consumption. In fact, we offer air separation plants of all sizes ranging from 30 m3/hour to 50,00m3/hour.

Salient features of our air separation plants include

  • Easy and safe to operate
  • Compact & sturdy design
  • Equipped with state of the art technology
  • Nil maintenance
  • Low power consumption
  • Liquid air separation technology
  • Unique stainless steel column

We nurture an R&D unit, which is managed by a team of senior engineers to analyze the current market and update our products accordingly. The engineers in the team have years of experience in the domain of research and development. Our company with well equipped R&D units does not leave any stone unturned to satisfy our customers by providing high quality machines and exceptional services at cheap rates.

Air Separation ColdBox
Air Separation Battery Skid
Air Separation Compressor

Five Step Boschi Process for Manufacturing of Oxygen & Nitrogen

Step 1: Compression of Atmospheric Air
Step 2: Purification of Air
Step 3: Cooling of Air
Step 4: Separation of Liquid Air into Oxygen and Nitrogen
Step 5: Compression/Withdrawal and Filling of Oxygen and Nitrogen by Latest Liquid Oxygen Pump Technology to Fill Bone Dry High Purity Oxygen in Cylinders .

Process Description :

Compression of Air : Our company provides latest air compressors taken from the international market to compress the atmospheric air. Thereafter; the compressed air is sent for purification.

Purification of Air : The compressed air comprises of impurities such as CO2 and moisture. These impurities get removed in the purification process before the air being cooled down.

Cooling of Air : The purified air needs to be cooled down to temperature about 15 to 20 degree centigrade. After that; it becomes ready to separation.

Separation of Air : The cool and purified air reaches to the process where air gets separated before being filled in tanks.

Filling Tanks/Bottles : It is the last step, where the liquid oxygen and nitrogen gets filled in tanks and bottles, and thus get ready to be distributed to end users.

Technical Table :

PRODUCTION UBT-50 UBT-100 UBT-200 UBT -250 UBT -300 UBT-400 UBT-500 UBT-600 UBT-800 UBT-1000
OXYGEN (NM3/HR) CYLINDERS PER DAY 50 100 200 250 300 400 500 600 800 1000
200 400 800 1000 1200 1600 2000 2400 3200 4000
NITROGEN NM3/HR 50 100 200 250 300 400 500 600 800 1000
OXYGEN PURITY-% 99.7 99.7 99.7 99.7 99.7 99.7 99.7 99.7 99.7 99.7
NITROGEN (%) 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9