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Acetylene Gas Plant


Our company manufactures and exports a variety of technologically advanced and high performing acetylene plants. The systems are employed in a number of industries to generate acetylene (C2H2). The element is a compound of carbon and hydrogen, and is colorless, has garlic-like odor and highly flammable gas. Acetylene is created after having a chemical reaction between the calcium carbide and water. It burns along with oxygen as a cutting & welding torch and it provides the highest temperature of any known oxygen gas mixture. Available with capacity ranging from 15 m3/hr to 200 m3/hr, they perform exceptionally well for years without malfunctioning.

Acetylene Process Chart

Features of acetylene gas producing machines

  • Robust design for trouble free working
  • No bulky gas holder required
  • Automatic controls for feeding water
  • Excellent absorption of gas in cylinders
  • No gas loss and high yield
  • Very simple and safe to operate
  • Low power consumption & maintenance
  • Automatic Screw Feed
  • High Safety

Te systems are available with the latest technology & design of the Company ING. L. & A., BOSCHI, ITALY. Since 1930, Boschi technology is proven all over the globe for its technology, working efficiency & error free operation. The acetylene generating machines of our company are fully automatic and perform exceptionally well by incorporating pneumatically controlled valves, efficient sensors and advanced temperature controller imported from USA, Germany and Japan.

UA-50 M3/HR ACETYLENE PRODUCTION PLANT WITH CYLINDER FILLING SYSTEM

Acetylene Generator
Acetylene Gas Purifiers
Acetylene Gas Filling Cylinders

COMPONENTS OF ACETYLENE PLANTS :

ACETYLENE GENERATOR

The acetylene generator is a stationary carbide to water automatic generator with twin hoppers. Acetylene is generated as a result of the chemical reaction between calcium carbide and water. The generator is designed to generate acetylene at a pressure of 7 psi. Acetylene Generator is of CE approved for quality, world class generator with twin carbide charging.

CONDENSER

The condenser cools and purifies the gas thereby condensing the excessive moisture. Cooling water is circulated on the shell side from bottom to top. Condenser is designed to suit all local conditions provided sufficient water flow is maintained.

LOW PRESSURE DRYER

This is a pressure vessel charged with solid anhydrous carbide which absorbs the moisture in the gas.

PURIFIER

This is a large vessel provided with two sectors by wire mesh frame network. Each section by wire meshes frame work. Each sectors are charged with purifying mass which absorbs gases like hydrogen sulphide, phosgene etc.

AMMONIA SCRUBBER

This equipment has a vertical vessel filled with a level gauge and water make-up line. A particular as marked on the level indicator has to be maintained. The ammonia scrubber all the water soluble impurities like ammonia.

ACETYLENE COMPRESSOR

The acetylene compressor is a three stage machine which is immersed in water filled tank to avoid any pressurized gas to come in contact with air and also to make sure that all the components are continuously cooled. The compressor is drawn by flame proof motor from outside the tank.

HIGH PRESSURE DRYER

The high pressure dryer consists of three columns. The first column is filled with packing to avoid any void and for proper mixing and the second and third are filled with anhydrous calcium chloride.

ACETYLENE FILLING MANIFOLD

The acetylene gas manifold consists of two headers fitted with non-return valves, one flash back arrestor, pressure gauge and manual isolation valves.

Installed Acetylene Generator
Installed Acetylene Purifiers
Installed Acetylene Compressor
Technical Specification Image